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Took the instrument panel out, now it won't start


RedEyeRedneck

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Mar 28, 2015
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Vehicle Year
1998
Make / Model
Ford
Transmission
Manual
I've been trying to figure out wiring issues in my truck. it was running fine, even after the wiring issues started, but I took the dash apart and started it halfway through the tear down, but when I took the instrument panel out, it wouldn't start, or crank. all the lights came on as usual. but nothing when i turned the key, I've tried unhooking the battery to reset the computer but it didn't work, the truck is a 98 ford ranger 3.0 v6 4x4
 


adsm08

Senior Master Grease Monkey
Supporting Member
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Ford Technician
TRS 20th Anniversary
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Location
Dillsburg PA
Vehicle Year
1987
Make / Model
Ford
Engine Type
4.0 V6
Engine Size
4.0
Transmission
Manual
2WD / 4WD
4WD
Tire Size
31X10.50X15
Does it have the security system? If so the IC is part of the system and you may have deleted the keys. Hook up a booster battery with some jumper cables, or a charger if you have one, and leave the key on for half an hour.
 

RedEyeRedneck

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1998
Make / Model
Ford
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Manual
I tried that and it didn't work... Any other ideas? I'm completely lost at this point none of the relays or fuses are bad, there are no wires shortin out. It's very frustrating
 

adsm08

Senior Master Grease Monkey
Supporting Member
Article Contributor
Ford Technician
TRS 20th Anniversary
Joined
Sep 20, 2009
Messages
34,623
Reaction score
3,613
Points
113
Location
Dillsburg PA
Vehicle Year
1987
Make / Model
Ford
Engine Type
4.0 V6
Engine Size
4.0
Transmission
Manual
2WD / 4WD
4WD
Tire Size
31X10.50X15
A1 CHECK THE BATTERY
Check the battery condition and charge; refer to Section 414-00.


Is the battery OK?
Yes
GO to A2.

No
CHARGE or REPLACE the battery as required. TEST the system for normal operation.
A2 CHECK THE BATTERY GROUND CABLE

Measure the voltage between the positive battery post and the battery ground cable connection at the cylinder block (6010) or the starter motor mounting stud bolt (for the 4.0L engine).


Is the voltage reading greater than 10 volts?
Yes
GO to A3.

No
REPLACE the battery ground cable (14301). TEST the system for normal operation.
A3 CHECK THE STARTER MOTOR GROUND

Measure the voltage between the battery positive post and the starter motor case.


Is the voltage reading greater than 10 volts?
Yes
GO to A4.

No
CLEAN the starter motor mounting flange and make sure the starter motor is properly mounted. TEST the system for normal operation.
A4 CHECK THE POWER SUPPLY TO THE STARTER MOTOR

Measure the voltage at the starter motor B terminal.


Is the voltage reading greater than 10 volts?
Yes
GO to A5.

No
REPLACE the positive battery cable. TEST the system for normal operation.
A5 CHECK THE STARTER MOTOR B-TERMINAL

Connect one end of a jumper wire to the B terminal of the starter motor and momentarily connect the other end to the starter solenoid S terminal.


Does the starter motor engage and the engine crank?
Yes
GO to A6.

No
REPLACE the starter motor. TEST the system for normal operation.
A6 CHECK START INPUT TO THE STARTER MOTOR


Stater S Connector
Hold the ignition switch to the START position.

Measure the voltage at the starter motor solenoid S terminal.


Is the voltage reading greater than 10 volts?
Yes
CLEAN the starter solenoid S terminal and connector. CHECK the wiring and the starter motor for a loose or intermittent connection. TEST the system for normal operation.

No
GO to A7.
A7 CHECK THE START INPUT TO THE STARTER RELAY




Starter Relay

Hold the ignition switch in the START position.

Measure the voltage at the starter relay connector Pin 86, Circuit 1093 (T/R).


Is the voltage reading B+?
Yes
GO to A8.

No
GO to A12.
A8 CHECK THE BATTERY SUPPLY TO THE STARTER RELAY



Measure the voltage at the starter relay connector Pin 30, Circuit 37 (Y).


Is the voltage reading B+?
Yes
GO to A9.

No
REPAIR the open in Circuit 37 (Y). TEST the system for normal operation.
A9 CHECK THE STARTER RELAY GROUND

Measure the resistance between the starter relay connector Pin 85, Circuit 57 (BK) and ground.


Is the resistance reading 5 ohms or less?
Yes
GO to A10.

No
REPAIR Circuit 57 (BK) for an open. TEST the system for normal operation.
A10 CHECK CIRCUIT 113 (Y/LB) FOR A SHORT TO GROUND


Starter Solenoid S Connector


Measure the resistance between the starter relay connector Pin 87, Circuit 113 (Y/LB) and ground.


Is the resistance reading 10,000 ohms or less?
Yes
REPAIR Circuit 113 (Y/LB) for a short to ground. TEST the system for normal operation.

No
GO to A11.
A11 CHECK CIRCUIT 113 (Y/LB) FOR AN OPEN

Measure the resistance of Circuit 113 (Y/LB) between the starter relay connector Pin 87 and the starter solenoid S Connector.


Is the resistance reading 5 ohms or less?
Yes
REPLACE the starter relay. TEST the system for normal operation.

No
REPAIR circuit 113 (Y/LB) for an open. TEST the system for normal operation.
A12 CHECK THE START INPUT TO THE CLUTCH PEDAL POSITION SWITCH (CPP)


CPP Switch C206

Make sure the anti-theft system is disabled (if equipped); refer to Section 419-01.
Hold the ignition switch to the START position.

Measure the voltage at the CPP switch or jumper connector Pin C206-6, Circuit 33 (W/PK).


Is voltage reading B+?
Yes
GO to A23.

No
GO to A13.
A13 CHECK FUSE 24 (7.5A)




Fuse Junction Panel Fuse 24 (7.5A)



Fuse Junction Panel Fuse 24 (7.5A)



Is Fuse 24 (7.5A) OK?
Yes
GO to A14 .

No
GO to A19.
A14 CHECK THE INPUT TO FUSE 24 (7.5A)

Hold the ignition switch to the START position.
Measure the voltage at the input cavity of Fuse 24 (7.5A).


Is the voltage reading B+?
Yes
If equipped with anti-theft system GO to A15 . If not equipped with anti-theft, REPAIR Circuit 33 (W/PK) for an open. TEST the system for normal operation.

No
GO to A26.
A15 CHECK FOR AN ENABLED THEFT RELAY


Anti-Theft Relay

Make sure the anti-theft system is disabled; refer to Section 419-01.

Measure the resistance between the anti-theft relay connector Pin 1, Circuit 342 (LG/P) and ground.


Is the resistance reading 50 ohms or less?
Yes
GO to A16.

No
GO to A17.
A16 CHECK FOR A SHORTED REMOTE ANTI-THEFT PERSONALITY (RAP) MODULE


RAP 409


Measure the resistance between the anti-theft relay connector Pin 1, Circuit 342 (LG/P) and ground.


Is the resistance reading 50 ohms or less?
Yes
REPAIR Circuit 342 (LG/P) for a short to ground. TEST the system for normal operation.

No
REPLACE the remote anti-theft personality module. TEST the system for normal operation.
A17 CHECK THE START INPUT TO THE ANTI-THEFT RELAY


Fuse 24 (7.5A)

Hold the ignition switch in the START position.

Measure the voltage at the anti-theft relay connector Pins 2 and 3, Circuit 32 (R/LB).


Is the voltage reading B+?
Yes
GO to A18.

No
REPAIR circuit 32 (R/LB) for an open. TEST the system for normal operation.
A18 CHECK CIRCUIT 33 (W/PK) FOR AN OPEN



Measure the resistance of Circuit 33 (W/PK) between the anti-theft relay connector Pin 4 and the CPP switch or jumper connector Pin C206-6.


Is the resistance reading 5 ohms or less?
Yes
REPAIR Circuit 33 (W/PK) for an open. TEST the system for normal operation.

No
REPLACE the anti-theft relay. TEST the system for normal operation.
A19 CHECK THE CPP INPUT FOR A SHORT TO GROUND

Measure the resistance between the CPP switch or jumper connector Pin C206-6, Circuit 33 (W/PK) and ground.


Is the resistance reading 10,000 ohms or less?
Yes
REPAIR Circuit 33 (W/PK) or Circuit 32 (R/LB) for a short to ground. TEST the system for normal operation.

No
GO to A20.
A20 CHECK CPP OUTPUT FOR A SHORT TO GROUND


Starter Relay


Measure the resistance between the CPP switch or jumper connector Pin 206-5, Circuit 329 (PK) and ground.


Is the resistance reading 10,000 ohms or less?
Yes
For manual transmission, REPAIR Circuit 329 (PK) or Circuit 1093 (T/R) for a short to ground. For automatic transmission GO to A21 .

No
REPLACE Fuse 24 (7.5A). TEST the system for normal operation. If Fuse 24 opens again, CHECK the starting system for an intermittent short to ground.
A21 CHECK FOR A SHORTED DIGITAL TRANSMISSION RANGE (TR) SENSOR


Digital TR Sensor C1005


Measure the resistance between the CPP switch or jumper connector Pin C206-5, Circuit 329 (PK) and ground.


Is the resistance greater than 10,000 ohms or less?
Yes
REPAIR Circuit 329 (PK) for short to ground. TEST the system for normal operation.

No
GO to A22.
A22 CHECK CIRCUIT 1093 (T/R) FOR A SHORT TO GROUND

Measure the resistance between digital TR sensor connector Pin C1005-10, Circuit 1093 (T/R) and ground.


Is the resistance reading greater than 10,000 ohms or less?
Yes
REPAIR Circuit 1093 (T/R) for a short to ground. TEST the system for normal operation.

No
CHECK the digital TR sensor adjustment; refer to Section 307-01A (4R44E) or Section 307-01B (5R55E). If the digital TR sensor is not adjusted properly, REPLACE the digital TR sensor. TEST the system for normal operation.
A23 CHECK CPP OUTPUT FOR AN OPEN


Starter Relay


Measure the resistance between the CPP connector Pin C206-5, Circuit 329 (PK) and the starter relay connector Pin 86, Circuit 1093 (T/R).


Is the resistance reading 5 ohms or less?
Yes
REPLACE the clutch pedal position switch or jumper. TEST the system for normal operation.

No
For manual transmission, REPAIR Circuit 329 (PK) or Circuit 1093 (T/R) for an open. TEST the system for normal operation. For automatic transmission, GO to A24 .
A24 CHECK CIRCUIT 329 (PK) FOR AN OPEN


Digital TR Sensor C1005


Measure the resistance of Circuit 329 (PK) between the CPP connector Pin C206-5 and the digital TR sensor connector Pin C1005-12.


Is the resistance reading 5 ohms or less?
Yes
GO to A25.

No
REPAIR Circuit 329 (PK) for an open. TEST the system for normal operation.
A25 CHECK CIRCUIT 1093 (T/R) FOR AN OPEN

Measure the resistance of Circuit 1093 (T/R) between the starter relay connector Pin 86 and the digital TR sensor connector Pin C1005-10.


Is the resistance reading 5 ohms or less?
Yes
CHECK the digital TR sensor adjustment; refer to Section 307-01A (4R44E) or Section 307-01B (5R55E). If the digital TR sensor is adjusted properly, REPLACE the digital TR sensor. TEST the system for normal operation.

No
REPAIR Circuit 1093 (T/R) for an open. TEST the system for normal operation.
A26 CHECK THE SUPPLY TO THE IGNITION SWITCH


Ignition Switch C213


Measure the voltage at the ignition switch connector Pin C213-B4, Circuit 37 (Y).


Is the voltage reading greater than 10 volts?
Yes
GO to A27.

No
REPAIR Circuit 37 (Y) for an open. TEST the system for normal operation.
A27 CHECK CIRCUIT 32 (R/LB) FOR AN OPEN

Measure the resistance of Circuit 32 (R/LB) between the ignition switch connector Pin C213-STA and the input cavity of Fuse 24 (7.5A).


Is the resistance reading 5 ohms or less?
Yes
REPLACE the ignition switch; refer to Section 211-05. TEST the system for normal operation.

No
REPAIR Circuit 32 (R/LB) for an open. TEST the system for normal operation.
 

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